GM Pontiac Process (Press) Design Drawings coordination with Facility drawings
STATEMENT OF PROBLEM There were several issues to where the 2D press drawings provided by Rotem did not show enough detailed information for proper coordination. These included: 1) the press cable trays in pit 2) The platforms and ladders between the presses. 3) D/B team not having a useable press 3D…
GM Pontiac Oily Wastewater Tank Design
STATEMENT OF PROBLEM For this project a new, welded steel oily wastewater tank was provided in the scrap tunnel in lieu of relocating an existing tank, at no cost to GM. The new tank shop drawings did not include for a manway. The shop drawings were submitted, reviewed, and approved by the EOR. The tank was fabri…
Cooling Tower Pump Room - Water Treatment Chemicals
Statement of Problem: The pump room design had insufficient containment for the two chemicals treating the cooling tower water. This led to a situation where if an accident were to happen and both drums were ruptured, the two incompatible chemicals could potentially mix and produce an adverse gaseous affect (chlo…
Document Control Lacked by Prime
Project Phase: Procedural Management Delivery Method: General Contractor-Sub Document control lacked by Prime. Data storage, drawing log, punch list, etc....was not available.
Clarification of Building Structural Steel Design Type
Statement of Problem: At bid time GM provided LGR structural reference drawings for their press bay addition. These drawings employed a single-column design concept with a cantilevered bracket to support the crane girders. However, nothing in the RFPS stated that Pontiac had to use a single-column design or copy …
GM Pontiac Press Pier Anchor Bolt Cans
STATEMENT OF PROBLEM During the design process CCC was provided with a Rotem drawing with several sheets detailing the press foundation requirements. An enlarged elevation called for a "can" cast into the pier to allow for bolting the press anchor rod (hand hole). The drawing showed the can height at 300mm. Howev…
GM Pontiac Substation W Equipment Floor Loading Issue
STATEMENT OF PROBLEM CCC received the substation equipment shop drawings from GM late in the project, at end of July. In August CCC worked with GM on the rigging plan for hoisting the new substation equipment into the penthouse. IBI performed a structural analysis of the penthouse framing steel and the hoist beam…
GM Pontiac Guardrails and Bollards Design
: STATEMENT OF PROBLEM Guardrails and bollards design varies for each plant based on what the plant has for existing standard and what management wants to use. Because of this, there was confusion between the team members on the type of guarding that should be used/installed. For interior guardrails protecting …
Unknown As-Built Conditions
Statement of Problem: At bid time CCC received the 1950 Albert Kahn facility record drawings of the plant. This set had two foundation drawings, showing two different column foundation types for the plant. One drawing showed all footings, one drawing showed all caissons. It was unknown by GM which was the as-built c…
Press Process Design Coordination with Facility Design
Statement of Problem: There were several issues to where the 2D press drawings provided by Rotem did not show enough detailed information for proper coordination. These included: 1) the press cable trays in pit 2) The platforms and ladders between the presses. 3) D/B team not having a useable press 3D model. …
