GM Pontiac Northeast Corner Grade Beam Issue
STATEMENT OF PROBLEM During design of the site, civil designed for an exterior grading elevation which was higher than the top of the grade beam elevation at the NE corner of the building. At this location there is a narrow gap between the building grade beam and the ring road (about 3''''). Originally a curb was no…
GM Pontiac Press Pier Anchor Bolt Cans
STATEMENT OF PROBLEM During the design process CCC was provided with a Rotem drawing with several sheets detailing the press foundation requirements. An enlarged elevation called for a "can" cast into the pier to allow for bolting the press anchor rod (hand hole). The drawing showed the can height at 300mm. Howev…
GM Pontiac Oily Wastewater Tank Design
STATEMENT OF PROBLEM For this project a new, welded steel oily wastewater tank was provided in the scrap tunnel in lieu of relocating an existing tank, at no cost to GM. The new tank shop drawings did not include for a manway. The shop drawings were submitted, reviewed, and approved by the EOR. The tank was fabri…
GM Pontiac A-line Existing Foundations
STATEMENT OF PROBLEM At bid time CCC received the 1950 Albert Kahn facility record drawings of the plant. This set had two foundation drawings, showing two different column foundation types for the plant. One drawing showed all footings, one drawing showed all caissons. It was unknown by GM which was the as-built…
GM Pontiac Tooling Cart Trenches Dimensional Error
STATEMENT OF PROBLEM During the revisions being made to the Rotem drawings, on revision 5 Rotem changed the width and depth for one of the two tooling cart rails for each tooling cart rail system located between the presses (4 sets of rails total). The trench for the rail became wider by several millimeters and deep…
GM Pontiac Fire Alarm Design Review
STATEMENT OF PROBLEM The electrical subcontractor contracted Siemens to perform the fire alarm design. The drawings were submtited and reviewed by IBI and were also reviewed and approved by the city/fire department. However it was identified after the fact that the fire alarm drawings did not include smoke detect…
GM Pontiac Toilet Room Basin Sinks
STATEMENT OF PROBLEM Incorrectly sized basin-style sinks were installed in the mens and womens toilet rooms, which created a code violation where the egress minimum width of 36" was impeded in the mens toilet room entrance way. The architect sized and placed the basin-style sinks at mens and womens locker rooms but …
GM Pontiac Press Pit Lighting Fixtures
STATEMENT OF PROBLEM The lighting fixture designed for the press pit and tunnel lighting went through IBI and GM approval and the photometric calcs were discussed several times. However prior to installation, the electrical subcontractor realized that the fixture was not listed in GM OneSpec. Triangle notified CC…
GM Pontiac Cooling Tower System Design
STATEMENT OF PROBLEM Before the cooling tower system was turned over to the plant, an oily sheen was discovered in the basins by GM. CCC mitigated the issue with oil socks but it was brought up by the plant on why the filter was not running/filtering the oil. This was because the filter is not meant to filter oil…
GM Pontiac Overhead Doors System Design
STATEMENT OF PROBLEM The (3) blank receiving overhead doors for this project were desired to closely mimick the blank receiving doors at LGR stamping plant addition. However, it was unknown what all of the control features were or how they interfaced. It was only known that buried loops and traffic lights were re…
