GM Pontiac Guardrails and Bollards Design
: STATEMENT OF PROBLEM Guardrails and bollards design varies for each plant based on what the plant has for existing standard and what management wants to use. Because of this, there was confusion between the team members on the type of guarding that should be used/installed. For interior guardrails protecting …
GM Pontiac Overhead Doors System Design
STATEMENT OF PROBLEM The (3) blank receiving overhead doors for this project were desired to closely mimick the blank receiving doors at LGR stamping plant addition. However, it was unknown what all of the control features were or how they interfaced. It was only known that buried loops and traffic lights were re…
GM Pontiac Process (Press) Design Drawings coordination with Facility drawings
STATEMENT OF PROBLEM There were several issues to where the 2D press drawings provided by Rotem did not show enough detailed information for proper coordination. These included: 1) the press cable trays in pit 2) The platforms and ladders between the presses. 3) D/B team not having a useable press 3D…
GM Pontiac Blank Receiving Roof Support Steel for HVU-1
STATEMENT OF PROBLEM During design of the building steel, 4 joists in the blank receiving bay were upsized to accommodate the weight of the blank receiving air handling unit (HVU-1; 17000#) in bay 22/23, based on JEG''''s input. Later in the design phase (50% MEP design), the mechanical engineer rotated and moved th…
GM Pontiac Process Utility Holes Over Press Pit
STATEMENT OF PROBLEM Once the press pit steel design was complete, CCC provided the pit framing steel model / 2D drawings to GM to provide to Rotem for their use. Rotem placed approximately 45 openings through the rebar SOD, and provided the 2D process drawing to GM/CCC. This drawing underwent 10 revisions by Rot…
GM Pontiac Substation W Equipment Floor Loading Issue
STATEMENT OF PROBLEM CCC received the substation equipment shop drawings from GM late in the project, at end of July. In August CCC worked with GM on the rigging plan for hoisting the new substation equipment into the penthouse. IBI performed a structural analysis of the penthouse framing steel and the hoist beam…
GM Pontiac Stair Width Clearance Issue
STATEMENT OF PROBLEM The GM process team stated they wanted 36" wide clearance for all metal stairs in a design meeting. When IBI designed the stairs they made the tread 36" wide. However, the inner grab bars which project from the outer guardrail impede on that clearance (only 32" clearance). This was deemed a n…
GM Pontiac Scope Definitions
STATEMENT OF PROBLEM For utilities at A-line there were descrepancies between the scope demolition/relocation photos and the final direction. When a scope item calls for a utility at a column to be "secured to column" that does not mean "relocate". COURSE OF ACTION N/A LESSON LEARNED May be be…
GM Pontiac Column Coordination Log
STATEMENT OF PROBLEM Due to the amount of the utility drops at columns for this project being on the lighter side, a column coordination log was forgone and instead any and all column coordination was performed in regular 3D coordination meetings between CCC and its subcontractors. The primary reason for the colu…
GM Pontiac Mechanical Equipment Control Wiring Design
STATEMENT OF PROBLEM There were significant delays in obtaining control wiring drawings from the mechanical subcontractor for the cooling tower, the ARUs, and the substation W HV units. This led to several delays with the electrical installation of the unit controls as the electrical subcontractor could not do an…
